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MHI’s ProMat 2025 saw a record-shattering number of registered manufacturing and supply chain professionals, reaching a total of 52,223. The event, held March 17-20 in Chicago, saw attendees engaged with 1,160 exhibitors showcasing the latest supply chain technology and innovation across 659,000 net square feet at McCormick Place. This was the largest ProMat to date for MHI, with 3% more registered attendees than the last ProMat. Here’s a look at some of what our editors saw at the show.
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Kardex unveiled the next generation of automation technology
Kardex presented its latest developments designed to enhance intralogistics efficiency. “Our demonstrations featured integrated software solutions and advanced picking assistance tools working seamlessly with our AS/RS technologies to improve inventory management, order picking accuracy, performance, and ergonomics,” said Christina Dube, regional directormarketing & communication, Americas.
The Kardex Shuttle vertical lift module (VLM) optimizes space, improves efficiency, and increases flexibility in warehouse operations. The VLM works in concert with Kardex Power Pick Cloud, a new software solution that provides greater data security with simplified implementation, agile process adaptation, fast onboarding, and an overall improved user experience. Attendees could also test drive Kardex’s new Wearable Task Assistant, a wrist-mounted device that guides workers through the picking process step-by-step.
Dematic offered supply chain solutions for today’s warehouses, DCs
Dematic, a global leader in supply chain automation, reinforced its commitment to industry-wide innovation at this year’s show. Booth visitors experienced expert-led discussions and interactive in-booth demonstrations that emphasize how Dematic’s technology can enhance operational efficiency, scalability and adaptability in today’s evolving supply chain landscape.
“Supply chain disruptions have shown the need for smarter, more adaptable solutions,” said Mike Larsson, president and KION executive board member. “At ProMat, we're showcasing how integrated solutions strengthened by strategic partnerships can help tackle labor challenges, meet growing demand, and build a more resilient future for our customers and their customers.”
Step inside a next-generation warehouse with a virtual reality experience; get a live automation demonstration of the Eurofork 4es, AutoStore, autonomous mobile robots, and Dematic Multishuttle; and discover how Dematic’s customer service solutions keep operations running at peak performance with maximum uptime.
Swisslog emphasized the human side of warehouse automation
Best-in class warehouse automation and software provider Swisslog was ready to talk robotics and automation at ProMat’s on-floor seminars, while its booth served as a platform for continued emphasis on the “human side” of automation.
The company is celebrating its 125th anniversary this year and is committed to advancing technological frontiers while incorporating the human element into intralogistics solutions. “As companies look for a partner to help them optimize customer service levels and increase supply chain efficiency and resiliency, our belief that people transform automation from a collection of technologies into a business asset is really resonating,” said Sean Wallingford, president and CEO.
Swisslog’s booth offered an immersive 3D experience and its automation experts answered questions about the new AutoStore Multi-Temperature Solution, as well as the company’s entire portfolio of best-in-class robotics and software solutions.
Enersys showed battery energy storage system, charger
EnerSys, a global leader in stored energy solutions for industrial applications, showcased the new NexSys BESS energy storage system and Synova Sync charger concepts. These advanced technologies help operations better manage energy supply and costs—enhancing operational resilience amidst the global energy transition.
“These new products enhance our customers’ management of energy, especially those facing possible shortages and high peak hour rates,” said Kerry Philips, VP of global product management. “Whether drawing from the electrical grid or renewables like solar and wind, our new energy storage solutions help customers more directly control their energy supply and costs, which is becoming increasingly important in our marketplace.”
When combined, NexSys BESS energy storage system and Synova Sync charger form a reliable foundation for onsite microgrids. The solutions work together to efficiently store, manage and use energy from the traditional grid and various onsite generation sources.
Packsize unveiled X6: High-speed, on-demand boxing
A manufacturer of automated right-sized, on-demand packaging options, Packsize introduced its new X6 automated right-sized packaging system. The X6 is the highest-capacity erected box machine available on the market today, and it can produce up to 1,500 flat-bottom boxes per hour.
The X6 can produce both boxes with flaps and corrugated trays, facilitating integration with leading goods-to-person and shuttle systems. “The X6 demonstrates Packsize’s continued commitment to provide greater labor and picking efficiency for faster and more accurate packaging for warehouse orders, accelerating speed and productivity in the supply chain,” said Brian Reinhart, chief revenue officer.
In addition to being extremely fast and efficient, the X6 is the first machine that can create boxes small enough to fit through an envelope slot, providing a sustainable alternative to plastic poly-mailers.
ORBIS displayed reusable packagingsolutions for automated systems
ORBIS Corporation, a global leader in reusable packaging solutions showcased its expertise in reusable packaging used in today’s automated systems. ORBIS helps companies drive repeatable performance, optimize labor and ensure system uptime.
“We’ve seen how automation can solve some of the biggest supply chain challenges,” said Lynn Hediger, VP of product management. “We have a great story to tell about collaborating with automated system providers and end users to create reusable solutions that lead to measurable results.”
ORBIS offers best-in-class standard and custom products like the AROS tote family and 40 × 48 Odyssey 3-Runner Pallet, for use with automated systems. ORBIS presented two in-booth demos: AGILOX OCF, which can handle four different pallet loads, showcasing reusable pallets interfacing with today’s AGVs; and tote picking applications with the Lumabot autonomous mobile robot, courtesy of Onward Robotics.
QBOID optimizes warehouses with handheld dimensioning
QBOID showcased the first truly mobile, handheld dimensioning solution for warehouse and supply chain operations. The unit can be used to capture dimensions of items, including cube and irregular shapes, parcels and pallets or large shipments, and integrate with common scales to capture weight.
QBOID users are already saving thousands of labor hours replacing manual dimension capture techniques or replace legacy, inflexible and costly static dimensioners. “QBOID customers can improve warehouse and shipping operations with common use cases to capture weights and dimensions during receiving, cycle counting or shipping processes,” said Tony Zuccarino, CMO.
Mann Lake, which manufactures and distributes beekeeping supplies, is already benefitting from its QBOID dimensioning investment. “We couldn’t optimize our shipping rates because we didn’t have weights and dimensions,” said CFP Shana Rowlette. “We were able to capture them for 10,000+ products in under two weeks.”
Modula released high-speed, automated storage
Modula Inc., a manufacturer of automated storage and retrieval solutions (AS/RS), launched Flexibox, a high-speed, scalable, automated storage solution. Designed for retail, e-commerce, automotive and distribution, Flexibox helps companies streamline warehouse operations with minimal upfront investment and without disrupting existing workflows.
“With Flexibox, we’re providing a dynamic solution that addresses modern warehouse challenges,” said Orfeo Finocchi, CEO. “It’s designed to be scalable, efficient and seamlessly integrated into existing operations, ensuring companies can meet growing demands without the burden of costly overhauls or long downtimes.”
Built on vertical lift module technology, Flexibox features a central elevator with a telescopic fork that can retrieve up to nine bins simultaneously. Integrated with an advanced warehouse management system, Flexibox groups multiple order references within a single tray, effectively minimizing operator wait times and accelerating order fulfillment.
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