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The Four Supply Chain Enablers

By Edward J. Marien -- Supply Chain Management Review, 3/1/2000

Discussions about implementing supply chain management (SCM) initiatives tend to focus upon information technology (IT) solutions—sometimes to the exclusion of other considerations. IT providers and the consultants who help facilitate their solutions often lead you to believe that technology is the critical enabler in realizing the abundant benefits of supply chain management implementation.

Yet in the seminars and workshops conducted at the University of Wisconsin (UW), we've heard a slightly different story—both from the supply chain professionals in attendance and the guest instructors from industry. They have noted that the "soft" side of SCM implementation is at least as important as (and usually more difficult to deal with than) the "hard" side of information technology. Furthermore, they point out that technology encompasses more than information. It also includes the physical materials-handling technologies associated with sourcing, making, and delivering product throughout supply chains.

The discussions that took place in the university's executive programs led us to the research effort described in this article. The objective was to identify, classify, and prioritize key enablers that supply chain practitioners must leverage to capitalize on the benefits of SCM. As the research progressed, a flip side to the enablers became evident—these are the barriers to effective SCM that arise when the enablers are not in place. The challenge for companies is to leverage the enablers while overcoming the barriers.

Research Design

Working in conjunction with a select group of industry practitioners, a University of Wisconsin team of graduate and undergraduate students in the fall of 1998 set out to identify the key enablers of effective supply chain management. The effort proceeded along these steps:

  1. Search secondary sources of information—journals, magazines, newspapers, the Internet, promotional materials for educational offerings, company advertisements.
  2. Analyze secondary search information obtained in Step 1.
  3. Determine the primary research needed to aid practitioners in implementing supply chain management initiatives.
  4. Conduct the primary research among practitioners, their logistics services providers, and other supply chain members.
  • The Four Key Enablers

    Analyzing the data and information derived from secondary literature searches as well as the input from UW program participants and practitioner instructors, the study team developed the following list of SMC enablers:

    • Organizational infrastructure—how business units and functional areas are organized; how change-management programs are led and coordinated within the existing organizational structure.
    • Technology—how technology (not just information technology but also the "physical" materials-management technologies for material design, operations, and materials handling) affects a company's operational and strategic supply chain processes.
    • Strategic alliances—how external companies (customers, suppliers, and logistics-services providers) are selected as business allies; how intercompany relationships are built and managed.
    • Human resources management—how job descriptions are designed, how positions are filled, how people are recognized and compensated, and how career paths are directed.

    The research team surveyed a group of supply chain professionals to determine their ranking of the four enablers identified. The survey sample was drawn from past attendees at UW seminars as well as from other companies, including logistics-services providers, with proven experience in implementing SCM programs. Approximately 200 responses were tabulated.

    The survey findings contain a few surprises. As Exhibit 1 shows, the respondents clearly felt that the organizational infrastructure and its associated attributes was the most important enabler of successful supply chain implementation. It was ranked considerably ahead of technology and the other two enablers. (In our survey, a higher ranking—with a "4" being the highest—indicates an area of greatest concern.)

    These results run somewhat counter to the current literature and conventional thinking that IT solutions are the critical enablers to supply chain management. Yet our findings suggest that the three enablers ranked almost equally below organizational infrastructure—technology, strategic alliances, and human resources management—should be addressed after the organizational issues are resolved.

    Attributes of the Supply Chain Enablers

    Each of the enablers has its own set of attributes. These are the critical components of each enabler that need to be in place if supply chain initiatives are to succeed. The attributes identified for organizational infrastructure, technology, strategic alliances, and human resources management are discussed below.

    The attributes are listed in order of frequency of mentions. Survey respondents were asked to review a list of attributes associated with each enabler, add additional attributes they felt were important, and then select their top two attributes from the list. Each of the two mentions was assumed to be equal in importance. (The percentages in the charts below indicate the frequency distribution of results for each attribute.) The study team gained additional insight and information from interviews with SCM implementation leaders, as identified in the business press and other sources.

    Enabler #1: Organizational Infrastructure

    Considering the heavy emphasis placed on this enabler, it is critical to understand the specific organizational characteristics considered essential to successful SCM implementation. The research identified the following list of organizational attributes, which the survey respondents ranked in the following order:

    Organizational Infrastructure Enabling Attributes
    32% Having a coherent business strategy that aligns business units toward the same goal.
    15% Having formal process-flow methodologies to enable the SCM improvements.
    14% Having people committed to and responsible for cross-functional processes.
    13% Having the right process metrics identified to guide the operating units' performance toward the strategic organizational SCM objectives.
    10% Having cross-functional design teams implement change.
    9% Having business processes shared within the organization vs. being owned by functional units.
    7% Having one business function driving the SCM initiative.

    The first attribute listed—a business strategy that aligns business units toward the same goal—was named significantly more often than any of the others. The need to have a sound process-management methodology in place was ranked second in importance.

    But how does a company align business units and manage its processes effectively?

    The top-management process flow chart presented in Exhibit 2 helps answer this question. It represents a phased step-by-step approach to SCM implementation developed by UW in conjunction with industry practitioners, in particular representatives from 3M. We first developed an academic model and then meshed it with 3M's supply chain planning and operations procedures to create the nine-step process improvement plan shown in the exhibit. Note how the four enablers permeate the implementation process.

    Because of the central importance of the organizational enabler, the study team conducted a secondary research project to identify how widespread the "supply chain" title had become in organizations today. We felt this would yield some insight into how deeply the concept of integrated SCM had permeated large organizations. The research found that among those attendees at UW seminars, only 10 percent had a person with a supply chain title in his or her organization. Despite this low number, 59 percent said that they were involved in supply chain initiatives.

    The study team also randomly sampled 25 pages from the 1998 membership directory of the Council of Logistics Management (CLM), a leading professional association for logistics and supply chain professionals. Among the 837 names reviewed, only 2.5 percent had supply chain in their title. Given that companies whose employees attend UW seminars and join CLM are generally large and comparatively sophisticated in their supply chain activities, one might logically expect that the percentage of "supply chain" managers would be a lot higher. And although the numbers of such titles is rising at both our seminars and within CLM overall, the rate of increase has been nowhere near what many observers had predicted.

    Our research suggests that many companies are talking supply chain management, but comparatively few have progressed beyond that. In particular, they have yet to define SCM as a specific area of "application" knowledge that calls for an executive responsible for championing SCM initiatives. The implication is that companies may have difficulty in implementing initiatives if top management does not understand the supply chain opportunity and appoint a leader to capitalize on that opportunity.

    Enabler #2: Technology

    When technology is mentioned in the context of implementing SCM initiatives, most people immediately think of information technology. But as our research got under way, a number of supply chain professionals reminded us that technology went beyond information. They pointed out it also related to how products were manufactured and handled throughout the supply chain. These solutions are extremely important in meeting customer needs and in increasing inventory velocity. Accordingly, the survey questionnaire was revised to address these manufacturing and materials-management issues as well.

    In line with the revised research approach, the discussion on technology is presented in two parts: information technology and manufacturing and materials-management technology.

    Information Technology

    Before assessing IT as an enabler, we first had to define the scope of information technology within the supply chain context. The study team created the following IT classifications to provide that definition. Respondents were asked to consider these areas as they evaluated the relative importance of IT as an enabler to supply chain initiatives.

    1. Data coding and structures—ANSI, EDIFACT, CPFR, data identifiers.
    2. Data capture—keyboard, bar coding, RFID, OCR, imaging, voice, POS/POU capture.
    3. Data collection—hard wired, RFDC (spread spectrum and narrow band), satellite, GPS.
    4. Materials manufacturing, handling and routing connections.
    5. Database management—portable, front-end controllers, servers, mainframe, ERP, GsIT.
    6. Electronic commerce—EDI, Internet Web-based systems between business partners.
    7. Decision-aiding tools—warehouse layout and dynamic re-warehousing, work force scheduling, regression analyses, routing, sales forecasting, charting, value-added operations, geo-spatial analyses.
    8. Management reporting—tabular plus graphical, control, and geographical charts.
  • Keeping these eight categories in mind, respondents ranked the following key attributes on their importance in enabling SCM initiatives.

    Information Technology Enabling Attributes
    30% Having operations, marketing, and logistics data coordinated within the company.
    27% Having data readily available to managers, not embedded in legacy systems.
    18% Having operations, marketing, and logistics data coordinated between companies.
    10% Having SCM linked to ERP systems.
    8% Having state-of-the-art systems in place.
    7% Having state-of-the-art IT thinking.

    More than half of the respondents said that the ready availability of coordinated internal data on operations, marketing, and logistics (attributes 1 and 2) was the key IT attribute in implementing supply chain initiatives. The ability to link those systems to the business partners was considered the next most important attribute.

    From these responses and follow-on research, it became clear that companies needed to define their SCM data and system performance requirements before selecting their software solution. Another key finding was that they needed to first integrate their systems internally before attempting systems integration with their partners.

    Manufacturing and Materials-Management Technology

    The other side of technology relates to how products are manufactured and handled as they move through the supply chain—that is, the "physical" technological influences. The study team categorized these as follows:

    1. Basic research & development—How to design products and services for flow-through supply chain efficiency.
    2. Process research & development—How to make the right volume to meet customer needs. How postponement and modular manufacturing can be used to speed up the processes to meet customer requirements while keeping inventories low.
    3. Logistics process flows—How to move products between links in supply chains.
    4. Aftermarket flows—How to manage the flow of parts and returned goods, including possible use of returnable containers.
  • With an understanding of these categories, respondents were asked to rate the importance of the following materials-management attributes to SCM implementation. Their rankings are shown below:

    Technology—Manufacturing and Materials-Handling Enabling Attributes
    53% Having products (including materials, parts, components, and features) designed for production flow-through and inventory velocity.
    23% Having physical production processes (including equipment design, layout, and automation) designed to facilitate SCM initiatives.
    12% Having products designed for state-of-the-art packaging, unitizing, and materials handling to facilitate flow-through inventtory velocity.
    12% Having products designed and unitized for manufacturing efficiencies.

    Overall, respondents showed considerably less awareness and recognition of these technologies than they did of the information technologies. Yet among those attributes considered, the design of products and physical processes for supply chain efficiencies topped the list. Perhaps these results would have been different if respondents were primarily located in manufacturing, or if we had drawn our survey sample from the APICS membership. Had the survey sample been different, we possibly could have measured concepts such as lean manufacturing and ergonomic and environmental design in support of SCM. Similarly, had we had more multinational companies, transnational manufacturing issues might have been addressed as well.

    Enabler #3: Strategic Alliances With Supply Chain Members

    Alliances are critical to supply chain efficiency. Many companies already have made considerable progress toward dismantling the functional silos within their organization—in effect, forging internal alliances. Now, it's time to achieve that same kind of integration with the other members of the supply chain.

    If organizations are to achieve the full benefits of SCM, they must integrate and streamline the flows of products between supply chain partners. This entails the development of flow-through transportation systems and intermediate assembly and distribution facilities to increase inventory velocity and meet differentiated customer needs. One proven approach is to start with the key accounts, which typically require the greatest attention, and then move on to the other customer segments.

    Here's how the respondents ranked the attributes that enable strategic alliances across the supply chain.

    Strategic Alliances Enabling Attributes
    48% Having expectations clearly stated, understood, and agreed to up front.
    18% Collaborating on supply chain design and product and service strategies.
    9% Having top management of partnering companies interface on a regular basis.
    8% Having compatible IT systems.
    8% Having top management communicate why strategic alliances are important and being pursued.
    4% Agreeing on a process to incorporate business changes.
    4% Developing an alliance partner-selection process.
    1% Having lead persons responsible for building alliances on the job for at least one year.

    The enabler receiving the most mentions by far centered on understanding the expectations of the alliance partners. The second most important factor cited was the ability to partner and collaborate with trading partners on supply chain design and product/service strategies. The message here is that shippers and receivers alone cannot get the job done. Strategic alliances that embrace outside suppliers, customers, third-party logistics providers, and other facilitating intermediaries must be part of the supply chain planning and execution processes. A collaborative approach to these activities is crucial to the success of the individual enterprise—and the collection of enterprises that make up the alliance.

    All too often in the past, the dominant players in the supply chain dictated solutions and used their leverage to get low prices for "their" solution. In the new era of supply chain management, however, performance requirements and solutions need to be jointly developed among the alliance partners—users, suppliers, customers, and third parties. To maximize the success of the alliance, the goals, metrics, and solutions must be continually monitored. Any corrective actions needed must be taken immediately.

    Enabler #4: Human-Resources Management

    As a factor in enabling successful supply chain performance, respondents rated human-resources management as slightly less important than technology and strategic alliances, and significantly less important than organizational infrastructure. Perhaps this ranking is due to their limited involvement in this area. Many of their companies may not have confronted these human-resources management issues in redesigning and implementing their supply chain processes.

    Not surprisingly, the most important—and the most challenging—enabling attributes are finding practitioners knowledgeable in supply chain management and finding facilitators to lead the implementation change process. Apparently, many companies are struggling with the difficult task of finding people who are knowledgeable in supply chain theory and practice. Another important human-resources attribute, ranked third in importance overall, was having compensation and incentive programs for SCM performance. This can be particularly difficult considering that supply chain management is inherently cross-functional by nature—both within and between companies.

    Human-Resources Management Enabling Attributes
    27% Sourcing, hiring, and selecting skilled people at all management levels.
    27% Finding change agents to manage SCM implementation.
    14% Having compensation and incentive programs in place for SCM performance.
    13% Finding internal process facilitators knowledgeable in SCM.
    12% Having the appropriate job descriptions and responsibilities.
    4% Having in place a performance appraisal system for people working in cross-functional supply chain projects.
    3% Other.

    Technology Is Part of the Whole

    The research conducted for this study, coupled with the input of industry practitioners who generously offered their comments in this article (see accompanying sidebars), underscores the central importance of organizational infrastructure and the compelling need for cross-functional processes as enablers to effective supply chain management. It's more than just information technology. Top management must be sold on the importance of supply chain management as a promising means of competitive advantage. For this advantage to be realized, companies must be properly organized and include SCM as part of the total business planning process.

    Once the company is organized and is being managed for supply chain improvement, it can then address the other enabling forces. Existing processes need to be documented as a baseline. They then can be redesigned, and the appropriate enabling IT and communications technology evaluated and selected. Along the way, strategic alliances need to be formed—not only to execute the supply chain operations but also to plan collaboratively for greater efficiencies. Finally, companies must remember the human-resource management component. When asked to participate in the cross-functional activities of integrated supply chain management, people sometimes respond that "It's not my job." Job descriptions and performance measurement and reward systems need to be changed to overcome this resistance.

    Companies that recognize the scope of the supply chain management enablers—and the resulting barriers that can form in their absence—position themselves for business success. The leaders in a wide range of industries have proven that convincingly.

    Author's note: Many survey respondents expressed an interest in participating in a facilitated two-day program to discuss the research results and to network with other supply chain practitioners. Readers interested in participating in such a seminar—or who want to learn more about the study details—are invited to contact the author at emarien@bus.wisc.edu.

    Exhibit 2: SCM Process-Improvement Phases
    Mobilize Analyze Redesign Implement Realize
    Identify corporate vision, mission, leadership. Define SCM mission, vision, and identify improvement opportunities. Establish SCM performance requirements. Establish process for implementing SCM improvements. Select SCM processes for improvement. Redesign SCM process(es) and address enablers. Select trading partners and allied services to implement. Implement pilot and award the business. Monitor for performance.
    1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0
    1.1 Corporate mission/vision sets the direction for SCM mission. 2.1 Define SCM process vision/mission to meet management goals. 3.1 Recognize interfacing, relationship management processes. 4.1 Identify alternative SCM processes. 5.1 Document operational processes. 6.1 Design system specifications. 7.1 Develop list of third-party providers. 8.1 Implement and test pilot. 9.1 Monitor customer satisfaction and SCM processes.
    1.2 Ensure that SCM contributes to corporate mission. 2.2 Understand current/future customer and/or supplier requirements. 3.2 Define SCM measures of performance. 4.2 Develop an assessment cost-of-quality process for measuring SCM improvements. 5.2 Consider benchmarking selected process(es). 6.2 Select ERP and other related technology to implement SCM process. 7.2 Screen and call companies together to deliver/mail RFPs. 8.2 Report on results of pilot. 9.2 Implement control charting and reporting on service, costs, and asset management.
    1.3 Develop/implement a change leadership program. 2.3 Conduct gap analysis. 3.3 Define methods of measuring customer satisfaction. 4.3 Establish goals to measure and report improvements. 5.3 Establish priorities for process improvements. 6.3 Effect other enabling architectures. 7.3 Analyze and select logistics partners. 8.3 Celebrate. 9.3 Hold quarterly leadership team meetings to ensure criteria and services are being met.
    1.4 Select core team leader and sponsor. 2.4 Identify improvement opportunities. 5.4 Organize cross-functional redesign teams. 6.4 Select pilot to implement. 7.4 Sell leadership team on new SCM approach. 8.4 Roll out full implementation plan. 9.4 Recognize performance.
    1.5 Organize "analysis" team. 7.5 Organize cross-functional implementation teams. 9.5 Do it all over again.
    Communication and feedback loops for reporting process improvement results and ensuring alignment with mission and resource commitments.


    Author Information
    Edward J. Marien is a professor and program director of executive education, School of Business, University of Wisconsin-Madison. He is a member of the Supply Chain Management Review Editorial Advisory Board.

  •  

    A practitioner speaks: John C. Kenny, vice president, worldwide distribution, 3Com:

    Clearly, organizational infrastructure is the number one enabler needed to implement supply chain management strategies. You can do all the assessments and redesign of supply chain processes you want. But if your top management doesn't recognize how improvements in supply chain processes are part of the business's key strategic plans, your chances of success are diminished greatly. You need to mobilize their efforts with the establishment of a top management leadership team committed to solving supply chain problems.

    Another key point is that if you don't have in place a supply chain process-improvement model similar to that developed by the University of Wisconsin in collaboration with 3M, then, again, your probability of failure increases. Supply chain improvement is similar to many other reengineering activities. Top management and the functional units must have common goals and a shared vision to address supply chain challenges. If supply chain thinking is shared, then the full-time resources will be committed for changing critical processes.

    As strategies are implemented that truly go beyond the firm and internal functional units to include external suppliers, customers, and third-party providers, executive leadership becomes even more critical. Common goals and shared visions can now include trading partners. Trust-based strategic alliances that are often "open book" must be developed to address organizational, accounting, and information technology issues. ... The consultants will often paint the supply chain picture as an IT solution. Yet no matter how beautiful the slides and the presentations, what it really boils down to are top management and trading partner commitment and shared visions.

    A practitioner speaks: Robert K. Withrow, general manager, supply chain management, Eastman Kodak:

    At Kodak, we are organizing around integrated supply chain excellence and moving away from a functional focus. ... I report to the corporate VP, United States and Canada, who is responsible for shared services across regions. We are the stewards of achieving supply chain excellence. I agree that organizational infrastructure is the most important factor affecting supply chain implementation. Our present organizational structure and the impact of technology are forcing us to rethink how we are doing business.

    Technology has been a key enabler of supply chain management at Kodak. One of the biggest areas of impact has been our implementation of SAP. We are in our third year of global implementation. For demand and supply management, we chose Manugistics software and interfaced it with SAP's order management and manufacturing modules.

    Technology also is going to enable the internal and strategic relationships to develop in this new environment. Human resources and line management will play a big role in "re-skilling" our employees in how they do their jobs. We are on a journey that is just beginning.

    A practitioner speaks: Steve Lauderbaugh, corporate supply chain manager, 3M:

    First, it is imperative that a SCM organizational structure be established at the highest executive level possible to provide a corporate umbrella for the SCM initiative. The SCM initiative should be one of the top three to five corporate initiatives designated and sponsored by the CEO or senior VP. Reengineering your business processes for effective SCM is very difficult and painful—particularly at the middle- to upper-management levels. Thus, there will be a lot of resistance to making the radical changes necessary to compete in a rapidly changing marketplace. This will require top executive leadership to overcome this resistance.

    Because of the many roadblocks to successfully reengineering and implementing supply chain processes, it is necessary to follow a formal implementation process that covers all phases of the effort. ... This process should include feedback loops to ensure alignment with mission and resource commitments. Also, communications and feedback capabilities for reporting process-improvement results should be established. A "change leadership" program for all management personnel, including all company executives, should be developed and implemented. It really helps to have an outside consultant facilitate this effort to be able to answer the question "Why should we do this?"

    New skills, training, career paths, and incentives also are required to support the supply chain vision. Research has shown that implementing reengineered supply chain processes without making human-resources—related changes in job structures, roles, and responsibilities is a formula for disaster. It's important that new measures and incentives be developed. Skill training must include both deep functional knowledge as well as broad process/business knowledge. Career paths based on roles within the process team need to be defined. 3M is moving toward a "Process-Center Organization" with a pilot in one of our major business units. We think this will be the business structure for the future. A process-centered organization aligns people's jobs along the horizontal axis toward the customer. The functions remain in a vertical position, becoming Centers of Excellence. They are responsible for developing the expertise in equipment, systems, and products of the future and providing the skilled people to work in the process-centered organization.

    A practitioner speaks: Larry M. Sur, executive vice president, Schneider Logistics:

    Very early in the process of starting Schneider's contract logistics business, we learned the importance of a mutually agreed upon set of expectations. A statement of expectations (SOE) is a formal document that results from a two-way exchange of the needs of each party—the customer and the contract logistics provider. An SOE must contain detail about each objective to be accomplished and serve as a guidepost for implementation and day-to-day management. It sets the foundation for a trusting relationship and establishes the base for a metric of performance.

    Often, it is necessary to develop an alliance with another logistics provider in order to deliver a complete solution for a customer. In these instances, you need to be specific about the roles, responsibilities, and the interfaces of the parties. Schneider has several customers that require layers of logistics companies. We have found the SOE process is the key to making these relationships work in a seamless manner. The lead integrator must be clearly identified. And here, again, an SOE can be used as the tool. In general, the more parties that are involved, the tougher it is to achieve a successful outcome. Very few providers, if any, can do the entire global logistics job. Therefore, you need to have a lead logistics provider who can successfully manage the duties of each sub-provider.

    Acronyms Used in Article

    ANSI American National Standards Institute
    CLM Council of Logistics Management
    CPFR Collaborative Planning, Forecasting, and Replenishment
    EDI Electronic Data Interchange
    EDIFACT EDI for Administration, Commerce, and Transport
    ERP Enterprise Resource Planning
    GIS Geographic Information System
    GPS Global Positioning System
    GsIT Geo-spatial Information Technology
    IT Information Technology
    OCR Optical Character Recognition
    POS/POU Point-of-Sale/Point-of-Use
    RFDC Radio-Frequency Data Collection
    RFID Radio-Frequency Identification
    RFP Request for Proposal
    SCM Supply Chain Management
    UW University of Wisconsin

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